Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Event Data Recorder
This vehicle is equipped with an event data recorder (EDR). The main purpose
of an EDR
is to record, in certain crash or near crash-like situations, such as an air bag
deployment
or hitting a road obstacle, data that will assist in understanding how a
vehicle’s systems
performed. The EDR is ...
Ignition Switch Removal/Installation [Without Advanced Keyless Entry And Push
Button Start System]
1. Disconnect the negative battery cable..
2. Remove the column cover..
3. Detach the tab.
4. Pull the pin in the direction of the arrow shown in the figure and release
the lock.
5. Disconnect the ignition switch connector and key interlock solenoid connector.
6. Remove the ...
Cylinder Head Gasket Replacement [Mzr 2.0, Mzr 2.5]
WARNING:
Fuel vapor is hazardous. It can very easily ignite, causing serious injury
and damage. Always keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious
injuries or death and damage. Fuel can also irritate skin ...
