Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Trunk Lid Stay Damper Disposal
NOTE:
The gas in the trunk lid stay damper is colorless, odorless, and non-toxic.
1. Wear protective eye wear.
2. Lay the trunk lid stay damper flat.
3. Hacksaw 2—3 mm {0.08—0.11 in} into the trunk lid stay damper
using a hacksaw, and allow the gas to escape from the trunk li ...
Electric Power Steering Oil Pump Component Removal/Installation
CAUTION:
Be careful not to drop the electric power steering oil pump component as
the internal parts of the EHPAS CM could be damaged. Replace the electric power
steering oil pump component if it is subjected to an impact.
1. Remove the front mudguard (RH)..
2. Remove the aerod ...
Fuel Filler Lid Opener And Lever Removal/Installation
Fuel-filler Lid Opener
4SD
1. Open the fuel-filler lid.
2. Remove the following parts:
a. Trunk end trim.
b. Trunk side trim (RH).
3. Remove the nut.
4. Remove the lift spring.
5. Pull out the fuel-filler lid opener in the direction of the arrow (1).
6. Disconnect the fue ...
