Mazda 3 Service Manual: Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
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If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum depth
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0.6 mm {0.02 in}
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
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Maximum clearance of flatness of the pressure plate
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0.3 mm {0.01 in}
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
i. Install the clutch cover..
ii. When checking the diaphragm spring fingers, mount a dial gauge on the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
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Clutch cover diaphragm spring fingers maximum height difference
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1.0 mm {0.039 in}
Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measu ...
Other materials:
Hood Disassembly/Assembly
Except Mazdaspeed3
1. Disassemble in the order indicated in the table.
1
Weather strip parting seal
2
Weather strip shroud seal
3
Fasteners A
4
Fasteners B
5
...
Front Tilt Motor Inspection
1. Remove the battery cover..
2. Disconnect the negative battery cable and wait 1 min or more..
3. Disconnect the front tilt motor connector.
4. Apply battery positive voltage to the front tilt motor terminals and inspect
the front tilt motor operation
If not as specified, replac ...
Power Outer Mirror Inspection
Mirror Glass Adjustment Motor
1. Disconnect the negative battery cable..
2. Remove the inner garnish..
3. Disconnect the power outer mirror connector.
4. Remove the front door trim..
5. Apply battery positive voltage and connect the ground to the power outer mirror
terminals and inspect t ...
