Mazda 3 Service Manual: Clutch Disc Inspection [C66 M R]
Operation Inspection
1. Inspect the lining surface for discoloration and grease adhesion.
2. Inspect the torsion spring for weakness and the rivet for looseness.
3. Using a vernier caliper, measure the depth between the lining surface and the rivet head.
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Minimum clutch disc thickness
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0.3 mm {0.01 in}
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If it is less than the minimum specification, replace the clutch disc..
4. Measure the clutch disc runout using a dial gauge.
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Maximum clutch disc runout
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0.7 mm {0.03 in}
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If it exceeds the maximum specification, replace the clutch disc..
Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of ...
Clutch Fluid Inspection [C66 M R]
NOTE:
A common reserve tank is used for the clutch system and brake system.
1. Verify that the clutch fluid is between the MIN mark and the MAX mark.
Verify that there is no ...
Other materials:
Jack
To remove the jack
(4–Door)
Push the tabs and remove the cover.
(5–Door)
Turn the knob and remove the cover.
Turn the wing bolt and jack screw
counterclockwise.
To secure the jack
Insert the wing bolt into the jack with
the jack screw pointing to the down
and t ...
Clutch Release Cylinder Removal/Installation [C66 M R]
CAUTION:
Do not allow clutch fluid get on a painted surface. Clutch fluid contains
properties which can dissolve the paint. If clutch fluid gets on a painted surface,
wash it off with water immediately and wipe the area off completely.
1. Remove the aerodynamic under cover No.2.. ...
Drive Shaft Inspection
1. Inspect the connections for any looseness.
If there is any malfunction, tighten or replace the applicable part.
2. Inspect the dust boot for damage and cracks.
If there is any malfunction, replace the applicable part.
3. Move the spline and joint up and down, left ...
