Mazda 3 manuals

Mazda 3 Service Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Manual transmission Clutch / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Removal

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the front scuff plate (LH)..

5. Remove the front side trim (LH)..

6. Remove the upper panel..

7. Remove the shift knob..

8. Remove the shift panel..

9. Remove the side wall..

10. Remove the console..

11. Set the hood release lever out of the way..

12. Remove the lower panel. (driver-side).

13. Remove the starter cut relay. (with advanced keyless entry and push button start system).

14. Remove the BCM..

15. Remove the clutch pedal position switch..

16. Remove the starter interlock switch..

17. Remove the joint cover..

18. Disconnect the steering shaft from steering gear..

19. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

20. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

21. Remove in the order indicated in the table.



1

Nut

2

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

3

Clutch pedal

4

Pedal pad


Installation

1. Install in the order indicated in the table.



1

Pedal pad

2

Clutch pedal

3

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

4

Nut


2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Install the BCM..

7. Install the starter cut relay. (with advanced keyless entry and push button start system).

8. Install the lower panel. (driver-side).

9. Install the hood release lever..

10. Install the console..

11. Install the side wall..

12. Install the shift panel..

13. Install the shift knob..

14. Install the upper panel..

15. Install the front side trim (LH)..

16. Install the front scuff plate (LH)..

17. Bleed the air from the clutch system..

18. Inspect the clutch pedal..

19. Install a new starter interlock switch..

20. Install a new clutch pedal position switch..

21. Install the battery component. (ex: battery, battery tray and PCM component).

22. Connect the negative battery cable..

23. Install the battery cover..

24. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the clutch pedal position switch connector. 4. Remove the clutch pedal position switch from the pedal brack ...

Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION: Do not allow clutch fluid get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with wa ...

Other materials:

Battery Recharging [Mzr 2.3 Disi Turbo]
Using GR8-1291: (See GR8-1291 INSTANT TRAINING MODULE (VIDEO) .) WARNING: Keep all flames away from the battery, otherwise evaporated gas from the battery fluid may catch fire and cause serious injury. 1. Remove the battery filler caps and check the water level. If necessary, add ...

Clutch Release Collar Inspection [C66 M R]
CAUTION: Do not clean the clutch release collar with cleaning fluids or a steam cleaner because it is filled with grease. Operation Inspection 1. Turn the collar while applying force in the axial direction, and inspect for sticking, excessive resistance, and an abnormal noise. ...

Refrigerant Pressure Sensor Removal/Installation [Manual Air Conditioner]
1. Disconnect the negative battery cable.. 2. Discharge the refrigerant.. 3. Disconnect the refrigerant pressure sensor connector. CAUTION: If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediate ...

© 2016-2025 Copyright www.mazda3tech.com