Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

Rain Sensor Removal/Installation
1. Disconnect the negative battery cable.. 2. Spread open the rain sensor cover in the direction of the arrows and disengage tabs A to remove it. 3. Disconnect the rain sensor connector. 4. Slide rain sensor tab B in the direction of the arrow shown in the figure and detach tab B. ...

Recommended Oil
U.S.A., Canada, and Puerto Rico Use SAE 0W-20 engine oil. Mazda Genuine Oil is used in your Mazda vehicle. Mazda Genuine 0W-20 Oil is required to achieve optimum fuel economy. For maintenance service, Mazda recommends Mazda Genuine Parts and Castrol ® (U.S.A. only). Only use SAE 0W ...

Rear ABS Wheel Speed Sensor Removal/Installation
1. Remove the under cover.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Connector 2 Bolt 3 Rear ABS wheel-speed sensor 4 ABS hole cov ...