Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

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If the engine fails to start, it may be flooded (excessive fuel in the engine). Follow this procedure: If the engine does not start within five seconds on the first try, wait ten seconds and try again. Make sure the parking brake is on. Depress the accelerator all the way and hold ...

Neutral Switch Removal/Installation [A26 M R]
1. Disconnect the negative battery cable. 2. Disconnect the neutral switch connector. 3. Remove the aerodynamic under cover No.2.. 4. Remove the neutral switch with the gasket. 5. Install a new gasket and the neutral switch to the transaxle case. Tightening torque 29—39 N·m {3. ...

Front Tilt Motor Inspection
1. Remove the battery cover.. 2. Disconnect the negative battery cable and wait 1 min or more.. 3. Disconnect the front tilt motor connector. 4. Apply battery positive voltage to the front tilt motor terminals and inspect the front tilt motor operation If not as specified, replac ...