Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

Air Filter Inspection [Mzr 2.3 Disi Turbo]
Airflow Inspection 1. Remove the air filter.. 2. Blow from port A and verify that there is airflow from port B. If there is no airflow, replace the air filter.. 3. Blow from port B and verify that there is airflow from port A. If there is no airflow, replace the air filt ...

Oil Control Valve (OCV) Inspection [Mzr 2.3 Disi Turbo]
Coil Resistance Inspection 1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Disconnect the OCV connector. 4. Measure the coil resistance between terminals A and B using a tester. If not as specified, replace the OCV.. OCV coil resistance 6. ...

Auto Dimming Mirror Removal
1. Disconnect the negative battery cable. 2. Remove the screw. 3. Disconnect the auto-dimming mirror connector. 4. Pull out the rearview mirror toward the vehicle rear. CAUTION: When removing the rearview mirror, it may hit the headliner and cause damage. Hold the ...