Mazda 3 Service Manual: Expansion Valve Removal/Installation

Mazda 3 Service Manual / HVAC / A/C / Expansion Valve Removal/Installation

1. Disconnect the negative battery cable..

2. Discharge the refrigerant from the system..

CAUTION:

If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.

3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..

4. Remove the following parts:

a. Front side trim (RH).

b. Front scuff plate.

c. Dashboard under cover.

d. Glove compartment.

e. Lower panel (passenger-side).

f. Side wall (RH).

g. Shower duct (RH).

5. Remove the adhesive polyurethane (2)..

6. Remove the bolt A.

7. Disconnect the evaporator pipe.

8. Remove the bolt B.

9. Remove the expansion valve. Do not allow compressor oil to spill.

10. Install in the reverse order of removal.

11. Perform the refrigerant system performance test..

Evaporator Inspection

1. Inspect the evaporator for damage, cracks, and oil leakage. If there is any malfunction, replace the evaporator. 2. Visually inspect the fins for bending. If there is any bend ...

Fan Switch Inspection [Manual Air Conditioner]

1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift lever knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. f. Consol ...

Other materials:

Oil Seal (Differential) Replacement [G35 M R]
1. On level ground, jack up the vehicle and support it evenly on safety stands. 2. Remove the aerodynamic under cover No.2.. 3. Drain the oil from the transaxle.. 4. Remove the front splash shield.. 5. Separate the drive shaft and joint shaft from the transaxle.. 6. Remove the oil seals u ...

Relay Block Inspection [With Advanced Keyless Entry And Push Button Start System]
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Driver-side front scuff plate. b. Driver-side front side trim. c. Hood release lever. d. Upper panel. e. Shift knob (MTX)(See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [G66M-R].)(See MANUAL TRANSAX ...

DSC Off Switch Inspection
1. Remove the DSC OFF switch.. 2. Verify that the continuity between the DSC OFF switch terminals is as indicated in the table. If not as indicated in the table, replace the DSC OFF switch. 3. Apply battery voltage to DSC OFF switch terminal E, and connect terminal A to g ...