Mazda 3 Service Manual: Expansion Valve Removal/Installation
1. Disconnect the negative battery cable..
2. Discharge the refrigerant from the system..
CAUTION:
-
If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
3. Disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill..
4. Remove the following parts:
a. Front side trim (RH).
b. Front scuff plate.
c. Dashboard under cover.
d. Glove compartment.
e. Lower panel (passenger-side).
f. Side wall (RH).
g. Shower duct (RH).
5. Remove the adhesive polyurethane (2)..
6. Remove the bolt A.
7. Disconnect the evaporator pipe.
8. Remove the bolt B.
9. Remove the expansion valve. Do not allow compressor oil to spill.
10. Install in the reverse order of removal.
11. Perform the refrigerant system performance test..
Evaporator Inspection
1. Inspect the evaporator for damage, cracks, and oil leakage.
If there is any malfunction, replace the evaporator.
2. Visually inspect the fins for bending.
If there is any bend ...
Fan Switch Inspection [Manual Air Conditioner]
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Upper panel.
b. Shift lever knob (MTX).
c. Selector lever knob (ATX).
d. Shift panel.
e. Side wall.
f. Consol ...
Other materials:
Moonroof
The moonroof can be opened or closed
electrically only when the ignition is
switched ON.
WARNING
Do not let passengers stand up or
extend part of the body through the
open moonroof while the vehicle is
moving:
Extending the head, arms, or other
parts of the body throu ...
Base Removal
1. Remove the rearview mirror..
2. Wind each end of a wire around a bar.
WARNING:
Using the piano wire with bare hands can cause injury. Always wear gloves
when using the piano wire.
NOTE:
Use a long sawing action to spread the work over the whole length of the
pi ...
Essential Information
Be extremely careful and prevent injury to yourself and others or damage to
your vehicle
when using this manual for inspection and maintenance.
If you are unsure about any procedure it describes, we strongly urge you to have
a reliable
and qualified service shop perform the work, preferably ...
