Mazda 3 Service Manual: Flywheel Inspection [C66 M R]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Manual transmission Clutch / Flywheel Inspection [C66 M R]

1. Remove the flywheel..

2. Perform the following procedures to inspect the flywheel.

If there is any malfunction or it exceeds the maximum specification, replace the flywheel..

a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.

Correct slight scratches and discoloration using sandpaper.

b. Inspect the ring gear teeth for damage and wear.

c. Inspect the runout of the surface that contacts the clutch disc.

i. Install the flywheel..

ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.

Flywheel maximum runout

0.1 mm {0.004 in}

Clutch Unit Removal/Installation [C66 M R]

1. Remove the battery cover.. 2. Disconnect the negative battery cable.. 3. Remove the aerodynamic under cover No.2 and the splash shield as a single unit.. 4. Drain the manual transaxle oil.. ...

Pilot Bearing Inspection [C66 M R]

1. Without removing the pilot bearing, turn the bearing while applying force in the axial direction. If there is any malfunction, replace the pilot bearing.. ...

Other materials:

Front Seat Belt Removal/Installation [Two Step Deployment Control System]
WARNING: Handling the front seat belt (pre-tensioner seat belt) improperly can accidentally deploy the pre-tensioner seat belt, which may seriously injure you. Read the air bag system service warnings and cautions before handling the front seat belt.. WARNING: Th ...

TCM Inspection [FS5 A EL]
NOTE: The TCM terminal voltage can vary with conditions when measuring and changes due to age deterioration on the vehicle, causing false diagnosis. Therefore a comprehensive inspection of the input and output systems, and the TCM is necessary to determine where the malfunction occu ...

Precaution
Intermittent Concern Troubleshooting Vibration method If malfunction occurs or becomes worse while driving on a rough road or when the engine is vibrating, perform the steps below. NOTE: There are several reasons why vehicle or engine vibration could cause an electrical m ...