Mazda 3 Service Manual: Flywheel Inspection [C66 M R]
1. Remove the flywheel..
2. Perform the following procedures to inspect the flywheel.
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If there is any malfunction or it exceeds the maximum specification, replace the flywheel..
a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.
-
Correct slight scratches and discoloration using sandpaper.
b. Inspect the ring gear teeth for damage and wear.
c. Inspect the runout of the surface that contacts the clutch disc.
i. Install the flywheel..
ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.
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Flywheel maximum runout
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0.1 mm {0.004 in}
Clutch Unit Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the aerodynamic under cover No.2 and the splash shield as a single
unit..
4. Drain the manual transaxle oil.. ...
Pilot Bearing Inspection [C66 M R]
1. Without removing the pilot bearing, turn the bearing while applying force
in the axial direction.
If there is any malfunction, replace the pilot bearing..
...
Other materials:
No.12 Torque Converter Clutch (TCC) Non Operation [FS5 A EL]
12
Torque converter clutch (TCC) non-operation
DESCRIPTION
TCC does not operate when vehicle reaches TCC operation range.
POSSIBLE CAUSE
Basically, the TCC does not operate when the fail- ...
Seat Weight Sensor Control Module Removal/Installation [Two Step Deployment
Control System]
CAUTION:
When the seat weight sensor control module is replaced with a new one, perform
the seat weight sensor calibration using the M–MDS..
1. Switch the ignition to off.
2. Disconnect the negative battery cable and wait for 1 min or more..
3. Disconnect the connectors.
...
Headliner Removal/Installation
1. Shift to the D (ATX) or 4th gear (MTX) position. (4SD)
2. Disconnect the negative battery cable..
3. Remove the rain sensor cover. (Vehicles with auto light/wiper system).
4. Disconnect the rain sensor connector. (Vehicles with auto light/wiper system)
5. Partially peel back the seaming ...
