Mazda 3 Service Manual: Flywheel Inspection [C66 M R]
1. Remove the flywheel..
2. Perform the following procedures to inspect the flywheel.
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If there is any malfunction or it exceeds the maximum specification, replace the flywheel..
a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.
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Correct slight scratches and discoloration using sandpaper.
b. Inspect the ring gear teeth for damage and wear.
c. Inspect the runout of the surface that contacts the clutch disc.
i. Install the flywheel..
ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.
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Flywheel maximum runout
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0.1 mm {0.004 in}
Clutch Unit Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the aerodynamic under cover No.2 and the splash shield as a single
unit..
4. Drain the manual transaxle oil.. ...
Pilot Bearing Inspection [C66 M R]
1. Without removing the pilot bearing, turn the bearing while applying force
in the axial direction.
If there is any malfunction, replace the pilot bearing..
...
Other materials:
Front Bumper Reinforcement Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Front bumper.
b. Seal plate.
3. Remove the bolts A.
4. Remove the bolts B.
5. Remove the front bumper reinforcement.
6. Install in the reverse order of removal. ...
EGR Valve Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Drain the engine coolant from the radiator..
4. Remove the air cleaner and the air hose as a single unit..
5. Remove the radiator hose (upper, engine side)..
6. Disconnect the EGR valve connector.
7. Remove in th ...
Shroud Panel Removal/Installation
CAUTION:
Because the shroud panel is installed to the bumper reinforcement, support
the shroud panel using a jack before removing the bumper reinforcement so as
not to apply excessive force to the shroud panel.
Since the servicing is performed with the hood open, secure the hoo ...
