Mazda 3 Service Manual: Flywheel Inspection [C66 M R]
1. Remove the flywheel..
2. Perform the following procedures to inspect the flywheel.
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If there is any malfunction or it exceeds the maximum specification, replace the flywheel..
a. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.
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Correct slight scratches and discoloration using sandpaper.
b. Inspect the ring gear teeth for damage and wear.
c. Inspect the runout of the surface that contacts the clutch disc.
i. Install the flywheel..
ii. Measure the runout of the surface that contacts the clutch disc using a dial gauge.
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Flywheel maximum runout
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0.1 mm {0.004 in}
Clutch Unit Removal/Installation [C66 M R]
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Remove the aerodynamic under cover No.2 and the splash shield as a single
unit..
4. Drain the manual transaxle oil.. ...
Pilot Bearing Inspection [C66 M R]
1. Without removing the pilot bearing, turn the bearing while applying force
in the axial direction.
If there is any malfunction, replace the pilot bearing..
...
Other materials:
Clutch Pedal Position (CPP) Switch Inspection [Mzr 2.0, Mzr 2.5]
Continuity Inspection
1. Verify that the CPP switch is installed properly..
2. Remove the battery cover..
3. Disconnect the negative battery cable..
4. Disconnect the CPP switch connector..
5. Verify that the continuity between CPP switch terminals A and B when the clutch
pedal is depress ...
Rear Door Module Panel Removal/Installation
1. Fully open the rear door glass.
2. Disconnect the negative battery cable..
3. Remove the following parts:
a. Rear door trim.
b. Rear door speaker.
c. Rear power window motor.
d. Rear door quarter glass.
e. Rear door glass.
4. Remove the clips securing the rear door wiring harness ...
Vehicle Speed Sensor (VSS) Removal/Installation [FS5 A EL]
CAUTION:
If foreign materials are stuck to the sensor, disturbance by magnetic flux
can cause sensor output to be abnormal and thereby negatively affect control.
Make sure that foreign materials such as iron filings are not stuck to the sensor
during installation.
1. Perform t ...
