Mazda 3 manuals

Mazda 3 Service Manual: Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

Mazda 3 Service Manual / Brakes / Disc Brakes / Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. After installation, pump the brake pedal a few times and verify that the brakes do not drag.



1

Brake hose

(See Brake Hose Installation Note.)

2

Retaining clip

(See Retaining Clip Installation Note.)

3

Cap

4

Bolt

5

Caliper

6

Boot

7

Disc pad

(See Disc Pad Installation Note.)

8

Bolt

9

Mounting support

10

Disc plate


Disc Pad Installation Note

1. Clean the exposed area of the piston.

2. Push the piston in using the SST

.


3. Install the disc pad (outer side) to the mounting support.

4. Install the disc pad (inner side) to the caliper.

Retaining Clip Installation Note

1. Temporarily install the retaining clip to the caliper and mounting support as shown in the figure.


2. Secure the retaining clip so that part A does not slip off from the caliper while installing part B to the mounting support.


3. Verify that the retaining clip is securely installed to the caliper and the mounting support.

Brake Hose Installation Note

1. Install the brake hose to the caliper.

2. Tighten the flare nut while holding the brake hose at point A with a spanner or equivalent.


3. Verify that the brake hose is not twisted.

Front Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Front Brake (Disc) Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, pump the brake pedal a few times and verify that the brakes do not drag. ...

Other materials:

Fuel Line Pressure Inspection [Skyactiv G 2.0]
WARNING: Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. To prevent this, complete the following inspection with the engine stopped. Fuel is very flammable liquid. If fuel spills or leaks ...

Gps Antenna Feeder Inspection
With Audio Unit (Without Display) 1. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the GPS antenna feeder. With Audio Unit (With Display) NOTE: GPS antenna feeder is integrated with the antenna feeder No.4. 1. ...

Buckle Switch Inspection
Driver Side 1. Switch the ignition to off. 2. Disconnect the negative battery cable.. 3. Remove the front seat.. 4. Remove the front buckle.. 5. Inspect for continuity between the buckle switch terminals using a tester. If not as indicated in the table, replace the driver sid ...

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