Mazda 3 manuals

Mazda 3 Service Manual: Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

Mazda 3 Service Manual / Brakes / Disc Brakes / Front Brake (Disc) Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. After installation, pump the brake pedal a few times and verify that the brakes do not drag.



1

Brake hose

(See Brake Hose Installation Note.)

2

Retaining clip

(See Retaining Clip Installation Note.)

3

Cap

4

Bolt

5

Caliper

6

Boot

7

Disc pad

(See Disc Pad Installation Note.)

8

Bolt

9

Mounting support

10

Disc plate


Disc Pad Installation Note

1. Clean the exposed area of the piston.

2. Push the piston in using the SST

.


3. Install the disc pad (outer side) to the mounting support.

4. Install the disc pad (inner side) to the caliper.

Retaining Clip Installation Note

1. Temporarily install the retaining clip to the caliper and mounting support as shown in the figure.


2. Secure the retaining clip so that part A does not slip off from the caliper while installing part B to the mounting support.


3. Verify that the retaining clip is securely installed to the caliper and the mounting support.

Brake Hose Installation Note

1. Install the brake hose to the caliper.

2. Tighten the flare nut while holding the brake hose at point A with a spanner or equivalent.


3. Verify that the brake hose is not twisted.

Front Brake (Disc) Inspection
Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characte ...

Front Brake (Disc) Removal/Installation [Mzr 2.3 Disi Turbo]
1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, pump the brake pedal a few times and verify that the brakes do not drag. ...

Other materials:

Outer Mirror Glass Installation
1. Connect the mirror heater connectors. (Vehicles with heated outer mirrors) 2. Connect the BSM indicator light connector. (Vehicles with BSM system) 3. Press part C on the outer mirror glass and install pin C. 4. Press part A on the outer mirror glass and install pins A. 5. Press part ...

Front Combination Light Bracket Replacement
NOTE: Verify that the front combination light is not damaged before using the repair bracket for installation when the original brackets are damaged. If the front combination light component is damaged, replace the light as a single unit. 1. Cut off the front combination light br ...

Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
MZR 2.0 A/C drive belt removal 1. Remove the aerodynamic under cover No.2 and splash shield as a single unit.. 2. Remove the nut shown in the figure and set the power steering pipe component out of the way. 3. Set the SST as shown in the figure. NOTE: Hold the SST by hand unti ...

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