Mazda 3 Service Manual: Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

Mazda 3 Service Manual / Electrical / Starting, Charging / Generator Removal/Installation [Mzr 2.0, Mzr 2.5]

WARNING:

Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

CAUTION:

The generator can be damaged by the heat from the exhaust manifold. Make sure the generator duct is installed securely (MZR 2.5).

1. Remove the battery cover..

2. Disconnect the negative battery cable..

3. Remove the aerodynamic under cover No.2 and splash shield as a single unit..

4. Remove the generator drive belt with the A/C drive belt still installed and set it out of the way. (MZR 2.0).

5. Remove the drive belt. (MZR 2.5).

6. Remove in the order indicated in the table.

7. Install in the reverse order of removal.

MZR 2.0

Terminal B cable

Generator connector

Generator

(See Generator Installation Note (MZR 2.0).)

MZR 2.5

1	Generator duct (See Generator Duct Removal Note (MZR 2.5).) (See Generator Duct Installation Note (MZR 2.5).)
2	Generator duct bracket
3	Terminal B cable
4	Generator connector
5	Generator (See Generator Removal Note (MZR 2.5).) (See Generator Installation Note (MZR 2.5).)

Generator Installation Note (MZR 2.0)

1. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolts in the order of A, B, C, and D.

2. Securely tighten the generator installation bolts in the order of A, B, C, and D.

Generator Duct Removal Note (MZR 2.5)

1. Remove the generator duct from above the engine compartment.

Generator Removal Note (MZR 2.5)

1. Set the cooler pipe out of the way..

2. Remove the generator from above the engine compartment.

Generator Installation Note (MZR 2.5)

1. Tighten bolt A temporarily.

2. Tighten bolt B, C to the specified tightening torque.

3. Tighten bolt A to the specified tightening torque.

Generator Duct Installation Note (MZR 2.5)

1. Install the generator duct to the generator duct bracket and tighten nuts temporarily.

2. Tighten nuts to the specified tightening torque.

Generator Inspection [Mzr 2.0, Mzr 2.5]

CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Generator War ...

Refrigerant Charging

CAUTION: Do not exceed the specification when charging the system with refrigerant. Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts. ...

Other materials:

Vehicle Speed Sensor (VSS) Removal/Installation [FS5 A EL]
CAUTION: If foreign materials are stuck to the sensor, disturbance by magnetic flux can cause sensor output to be abnormal and thereby negatively affect control. Make sure that foreign materials such as iron filings are not stuck to the sensor during installation. 1. Perform t ...

Lane Departure Warning System (LDWS)
The LDWS notifies the driver that the vehicle may be deviating from its lane. The system detects the white or yellow lines on the traffic lane using the Forward Sensing Camera (FSC). If it determines that the vehicle may be deviating from its lane, it notifies the driver by flashing the L ...

Refrigerant Pressure Sensor Inspection [Manual Air Conditioner]
MZR 2.0, MZR 2.5 1. Install the manifold gauge. 2. Verify the high-pressure side reading of the manifold gauge. 3. Measure the terminal voltage of the climate control unit. 1G,1H and 2J 4. Verify that below graph as measure the terminal voltage 2J. 5. Follow the climate control ...