Mazda 3 manuals

Mazda 3 Service Manual: Refrigerant Charging

CAUTION:

Charging Recycled HFC-134a Refrigerant

1. Connect an HFC-134a recovery/recycling/recharging device to the vehicle and follow the device manufacturer’s instructions.

Charging Preparation

1. Install the manifold gauge set.

2. Connect the tap pin side of the charging hose to the air purge valve of the manifold gauge.


3. Connect the vacuum pump hose to the center joint of the manifold gauge.

4. Connect the vacuum pump hose to the vacuum pump.

5. Connect the charging hose to the refrigerant tank.

6. Place the refrigerant tank on the scale.

Evacuation

1. Open all the valves of the manifold gauge.

CAUTION:

2. Start the vacuum pump and let it operate for 15 min

.


3. Verify that high– and low-pressure side readings of the manifold gauge are at –101 kPa {–1.03 kgf/cm2, –14.6 psi}

. Close each valve of the manifold gauge.


Airtightness Check

1. Stop the vacuum pump and wait for 5 min

.

2. Check the high– and low-pressure side readings of the manifold gauge.

Charging New HFC-134a Refrigerant

1. Open the valve of the refrigerant tank.

2. Weigh the refrigerant tank to charge the suitable amount of refrigerant.

WARNING:

3. Open the low-pressure side valve of the manifold gauge.


4. When the high-pressure side reading increases to 0.098 MPa {1.0 kgf/cm2, 14 psi}

, close the low-pressure side valve of the manifold gauge.


5. Inspect for leakage from the cooler pipe/hose connections using the gas leak tester.

6. Inspect for leakage again.

WARNING:

7. Open the low-pressure side valve of the manifold gauge and charge with refrigerant until the weight of refrigerant tank has decreased 250 g {8.82 oz}

from the amount in Step 2.


8. Close the low-pressure side valve of the manifold gauge.


WARNING:

9. Start the engine and actuate the A/C compressor.

10. Open the low-pressure side valve of the manifold gauge and charge with refrigerant until the weight of the refrigerant tank has decreased regular amount from the amount in Step 2.


11. Close the low-pressure side valve of the manifold gauge and the valve of the refrigerant tank.

12. Stop the engine and A/C compressor.

Leak Test

1. Inspect for leakage using the gas leak tester.

2. Inspect for leakage again.

3. Disconnect the quick couplers from the charging valves.

4. Install the caps to the charging valves.


Generator Removal/Installation [Mzr 2.0, Mzr 2.5]
WARNING: Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury. When the battery cables are connected, touching the vehic ...

Starter Cut Relay Inspection [MTX]
Advanced Keyless Entry And Push Button Start System Only 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Front scuff plate (LH). b. Front side trim (LH). c. Side w ...

Other materials:

Flashing the Headlights
To flash the headlights, pull the lever fully towards you (the headlight switch does not need to be on). The headlight high-beam indicator light in the instrument cluster illuminates simultaneously. The lever will return to the normal position when released. ...

Restraints SST [Standard Deployment Control System]
49 H066 002 Deployment tool 49 D066 002 Adapter harness 49 L066 002 Adapter harness 49 B066 004 Adapter harness 49 N088 0A0 Fuel and Therm ...

Glossary of Terms
Tire Placard: A label indicating the OE tire sizes, recommended inflation pressure, and the maximum weight the vehicle can carry. Tire Identification Number (TIN): A number on the sidewall of each tire providing information about the tire brand and manufacturing plant, tire size, and date o ...

© 2016-2022 Copyright www.mazda3tech.com