Mazda 3 manuals

Mazda 3 Service Manual: Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]

Mazda 3 Service Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]

1. Disassemble in the order indicated in the table.

SKYACTIV-G 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.3 DISI Turbo, MZR 2.5



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SSTs

(49 0839 425C, 49 SE01 160).


CAUTION:


NOTE:

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using SST

(49 D034 202) to the compressor.


CAUTION:

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Adjustment [Manual Air Conditioner]
1. Measure the clearance around the entire circumference between the pressure plate and A/C compressor pulley using a thickness gauge. 2. Verify that the clearance. If not within the s ...

Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]
1. Disassemble in the order indicated in the table. SKYACTIV-G 2.0 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate ...

Other materials:

Applicable Bluetooth specification (Recommended)
Ver. 1.1/1.2/2.0 EDR/2.1 EDR/3.0 (conformity) Response profile A2DP (Advanced Audio Distribution Profile) Ver. 1.0/1.2 AVRCP (Audio/Video Remote Control Profile) Ver. 1.0/1.3/1.4 A2DP is a profile which transmits only audio to the Bluetooth unit. If your Bluetooth audio device c ...

Console Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Upper panel. b. Shift knob (MTX). c. Selector lever knob (ATX). d. Shift panel. e. Side wall. 3. Remove the bolts. 4. Remove the screws. 5. Pull the console in the direction of the arrow shown in t ...

Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
MZR 2.0 A/C drive belt removal 1. Remove the aerodynamic under cover No.2 and splash shield as a single unit.. 2. Remove the nut shown in the figure and set the power steering pipe component out of the way. 3. Set the SST as shown in the figure. NOTE: Hold the SST by hand unti ...

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