Mazda 3 manuals

Mazda 3 Service Manual: Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]

Mazda 3 Service Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]

1. Disassemble in the order indicated in the table.

SKYACTIV-G 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.3 DISI Turbo, MZR 2.5



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SSTs

(49 0839 425C, 49 SE01 160).


CAUTION:


NOTE:

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using SST

(49 D034 202) to the compressor.


CAUTION:

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Adjustment [Manual Air Conditioner]
1. Measure the clearance around the entire circumference between the pressure plate and A/C compressor pulley using a thickness gauge. 2. Verify that the clearance. If not within the s ...

Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]
1. Disassemble in the order indicated in the table. SKYACTIV-G 2.0 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate ...

Other materials:

Overheating
If the high engine coolant temperature warning light illuminates, the vehicle loses power, or you hear a loud knocking or pinging noise, the engine is probably too hot. WARNING Switch the ignition to off and make sure the fan is not running before attempting to work near the co ...

General Procedures (Brake)
Wheel and Tire Installation 1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the following tightening torque. Tightening torque 88—118 N·m {9.0—12 Kgf·m, 65—87 ft·lbf} Brake Lines Disconnection 1. If any brake line has been disconnec ...

Operating the Compact Disc (CD) Player
Type Playable data Music/MP3/WMA/ AAC CD player Music data (CD-DA) MP3/WMA/AAC file NOTE If a disc has both music data (CD-DA) and MP3/WMA/AAC files, playback of the two or three file types differs depending on how the disc was reco ...

© 2016-2023 Copyright www.mazda3tech.com