Mazda 3 manuals

Mazda 3 Service Manual: Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

Mazda 3 Service Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

1. Disassemble in the order indicated in the table.

SKYACTIV-G 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.0



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


MZR 2.5



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

(See A/C Compressor Pulley Removal Note.)

(See A/C Compressor Pulley Installation Note.)

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

A/C Compressor Pulley Removal Note

1. Remove the A/C compressor pulley using the SSTs

(49 0839 425C, 49 SE01 160).


CAUTION:


NOTE:

A/C Compressor Pulley Installation Note

1. Install the inner wheel of the pulley using SST

(49 D034 202) to the compressor.


CAUTION:

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table. SKYACTIV-G 2.0 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate ...

Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. SKYACTIV-G 2.0 MZR 2.3 DISI Turbo, MZR 2.5 2. Verify that the magnetic clutch operates. If ...

Other materials:

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1. Remove the under cover.. 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 1 Connector 2 Bolt 3 Rear ABS wheel-speed sensor 4 ABS hole cov ...

Windshield Wiper Arm And Blade Adjustment
1. Operate the windshield wipers, and then turn off the windshield wiper motor to set the wipers in the auto stop position. 2. Slide the serrated connecting part and adjust the windshield wiper arm and blade so that its end is aligned with the hollowed mark in the ceramic coating. NOTE: ...

Air Bleeding
CAUTION: If the strainer is removed, impurities may penetrate the power steering system and damage it. To prevent this, always bleed air with the strainer installed. Do not maintain the steering wheel fully turned for 5 s or more. The oil temperature could rise and damage ...

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