Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
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Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
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Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Disconnect the brake pipes from the brake pipe joint.
4. Loosen the brake pipe flare nuts as shown in the figure.
5. Move the brake pipes as shown in the figure.
6. Disconnect the steering shaft from the steering gear and linkage..
7. Remove in the order indicated in the table.
8. Remove the brake switch..
9. Install in the reverse order of removal.
10. After installation, inspect the brake pedal..
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1 |
Vacuum hose (See Vacuum Hose Removal Note (MZR 2.0, MZR 2.5).) (See Vacuum Hose Removal Note (SKYACTIV-G 2.0).) (See Vacuum Hose Installation Note (MZR 2.0, MZR 2.5).) (See Vacuum Hose Installation Note (SKYACTIV-G 2.0).) |
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2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
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3 |
Nut |
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4 |
Power brake unit |
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5 |
Gasket |
Vacuum Hose Removal Note (MZR 2.0, MZR 2.5)
1. Remove the vacuum hose from the vacuum hose clip.
2. Disconnect the vacuum hose connector from the power brake unit while pressing the tabs of the vacuum hose connector.
Vacuum Hose Removal Note (SKYACTIV-G 2.0)
1. Remove the vacuum hose..
Vacuum Hose Installation Note (MZR 2.0, MZR 2.5)
1. Insert the vacuum hose connector to the power brake unit.
2. Verify that the vacuum hose is inserted so that the connector contacts the power brake unit flange.
3. Install the vacuum hose to the vacuum hose clip.
Vacuum Hose Installation Note (SKYACTIV-G 2.0)
1. Install the vacuum hose..
Power Brake Unit Inspection
NOTE:
The following inspection methods are simple inspection methods to judge the
function of the power brake unit.
If there is any malfunction in the power brake unit, replace the ...
Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Other materials:
Front Drain Hose Removal
1. Set the air intake mode to FRESH.
2. Set the air mix mode to MAX COLD.
3. Disconnect the negative battery cable.
4. Remove the rain sensor cover. (Vehicles with auto light / wiper system).
5. Disconnect the rain sensor connector. (Vehicles with auto light / wiper system)
6. Partially ...
Automatic Transaxle Removal/Installation [FS5 A EL]
CAUTION:
Secure the steering wheel using tape or a cable to prevent the steering shaft
from rotating after disconnecting the steering shaft. If the steering wheel
rotates after the steering shaft and the steering gear and linkage are disconnected,
the internal parts of the clock spr ...
Drive Belt Removal/Installation [Mzr 2.0, Mzr 2.5]
MZR 2.0
A/C drive belt removal
1. Remove the aerodynamic under cover No.2 and splash shield as a single unit..
2. Remove the nut shown in the figure and set the power steering pipe component
out of the way.
3. Set the SST as shown in the figure.
NOTE:
Hold the SST by hand unti ...