Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Loosen the brake pipe flare nuts as shown in the figure.
4. Move the brake pipes as shown in the figure.
5. Disconnect the steering shaft from the steering gear and linkage..
6. Remove in the order indicated in the table.
7. Remove the brake switch..
8. Install in the reverse order of removal.
9. After installation, inspect the brake pedal..
|
1 |
Vacuum hose |
|
2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
|
3 |
Nut |
|
4 |
Power brake unit |
|
5 |
Gasket |
Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove the vacuum hose from the vacuum hose clip.
3. Insert a thin flathead screwdriver at the point indicated by the arrow in
the figure, push th ...
Other materials:
Engine Coolant Protection Inspection [Mzr 2.0, Mzr 2.5]
1. Measure the engine coolant temperature and specific gravity using a thermometer
and a hydrometer.
CAUTION:
Use engine coolant at a concentration that meets the environmental conditions
in which the vehicle is driven, otherwise engine damage could occur.
The engine has alumi ...
Intake Air Temperature (Iat) Sensor Inspection [Mzr 2.0, Mzr 2.5]
Resistance Inspection
NOTE:
Because the IAT sensor is integrated in the MAF sensor, replacing the IAT
sensor includes replacement of the MAF/IAT sensor.
1. Remove the battery cover..
2. Disconnect the negative battery cable..
3. Disconnect the MAF/IAT sensor connector.
4. Mea ...
Blind Spot Monitoring (Bsm) Off Switch Inspection
1. Disconnect the negative battery cable..
2. Remove the BSM OFF switch..
3. Verify that the continuity between the BSM OFF switch terminals is as indicated
in the table.
If the continuity is not as indicated in the table, replace the BSM OFF switch.
4. Apply battery po ...
