Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Loosen the brake pipe flare nuts as shown in the figure.
4. Move the brake pipes as shown in the figure.
5. Disconnect the steering shaft from the steering gear and linkage..
6. Remove in the order indicated in the table.
7. Remove the brake switch..
8. Install in the reverse order of removal.
9. After installation, inspect the brake pedal..
|
1 |
Vacuum hose |
|
2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
|
3 |
Nut |
|
4 |
Power brake unit |
|
5 |
Gasket |
Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove the vacuum hose from the vacuum hose clip.
3. Insert a thin flathead screwdriver at the point indicated by the arrow in
the figure, push th ...
Other materials:
Liftgate Side Trim Removal/Installation
1. Remove the liftgate upper trim..
2. Pull the point A of the strap hanger as shown in the figure.
3. Remove the strap hanger.
4. Remove the fastener.
5. Pull the liftgate side trim in the direction of arrow then remove clip A.
6. Detach tab B and C while pulling the liftgate sid ...
ABS HU/CM Removal/Installation
WARNING:
If the ABS HU/CM configuration is not completed, it could result in an unexpected
accident due to the ABS being inoperative. If the ABS HU/CM or ABS CM is replaced,
always use the automatic configuration function so that the ABS operation conditions
are correct.
CAUTI ...
Trunk Lid Key Cylinder Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the trunk lid trim..
3. Lift the clip in the direction of the arrow (1), and pull out the key rod
in the direction of the arrow (2).
4. Remove the nuts.
5. Remove the trunk lid key cylinder.
6. Install in the reverse order of r ...
