Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Loosen the brake pipe flare nuts as shown in the figure.
4. Move the brake pipes as shown in the figure.
5. Disconnect the steering shaft from the steering gear and linkage..
6. Remove in the order indicated in the table.
7. Remove the brake switch..
8. Install in the reverse order of removal.
9. After installation, inspect the brake pedal..
|
1 |
Vacuum hose |
|
2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
|
3 |
Nut |
|
4 |
Power brake unit |
|
5 |
Gasket |
Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove the vacuum hose from the vacuum hose clip.
3. Insert a thin flathead screwdriver at the point indicated by the arrow in
the figure, push th ...
Other materials:
Front Fog Light Removal/Installation
Except Mazdaspeed3
1. Disconnect the negative battery cable..
2. Remove the front bumper..
3. Pull the wiring harness from the hook in the direction of the arrow shown
in the figure and remove it.
4. Disconnect the connector.
5. Pull the wiring harness in the direction of the arrow (2 ...
Front Fog Light Bulb Removal/Installation
Except Mazdaspeed3
1. Disconnect the negative battery cable..
2. Slightly bend back the mudguard..
3. Disconnect the connector.
4. Rotate the front fog light bulb in the direction of the arrow shown in the
figure.
5. Remove the front fog light bulb.
CAUTION:
A haloge ...
Glove Compartment Light Bulb Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Passenger-side front scuff plate.
b. Passenger-side front side trim.
c. Dashboard under cover.
d. Glove compartment.
e. Passenger-side lower panel.
3. Remove the glove comportment bulb from the socket.
4 ...
