Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Loosen the brake pipe flare nuts as shown in the figure.
4. Move the brake pipes as shown in the figure.
5. Disconnect the steering shaft from the steering gear and linkage..
6. Remove in the order indicated in the table.
7. Remove the brake switch..
8. Install in the reverse order of removal.
9. After installation, inspect the brake pedal..
|
1 |
Vacuum hose |
|
2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
|
3 |
Nut |
|
4 |
Power brake unit |
|
5 |
Gasket |
Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove the vacuum hose from the vacuum hose clip.
3. Insert a thin flathead screwdriver at the point indicated by the arrow in
the figure, push th ...
Other materials:
Engine SST [Mzr 2.3 Disi Turbo]
1: Mazda SST number
2: Global SST number
Example
1:49 UN30 3328
2:303–328
Rear oil seal replacer
1:–
2:303–507
Crankshaft TDC timing pin
1:49 UN30 310610
2:303–1061
Camshaft
alignment timi ...
Recommendations for Shifting (for
Vehicles without Gear Shift
Indication)
Upshifting
For normal acceleration, Mazda
recommends these shift points:
(U.S.A. and Canada)
For cruising, Mazda recommends these
shift points:
(U.S.A. and Canada)
Downshifting
When you must slow down in heavy traffic
or on a steep upgrade , downshift before
the engine starts to ov ...
Fuel Filler Lid Opener And Lever Removal/Installation
Fuel-filler Lid Opener
4SD
1. Open the fuel-filler lid.
2. Remove the following parts:
a. Trunk end trim.
b. Trunk side trim (RH).
3. Remove the nut.
4. Remove the lift spring.
5. Pull out the fuel-filler lid opener in the direction of the arrow (1).
6. Disconnect the fue ...
