Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]
CAUTION:
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Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke.
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Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
1. Remove the battery and battery tray..
2. Remove the master cylinder..
3. Loosen the brake pipe flare nuts as shown in the figure.
4. Move the brake pipes as shown in the figure.
5. Disconnect the steering shaft from the steering gear and linkage..
6. Remove in the order indicated in the table.
7. Remove the brake switch..
8. Install in the reverse order of removal.
9. After installation, inspect the brake pedal..
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1 |
Vacuum hose |
|
2 |
Joint pin (See BRAKE PEDAL REMOVAL/INSTALLATION.) |
|
3 |
Nut |
|
4 |
Power brake unit |
|
5 |
Gasket |
Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or ...
Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray..
2. Remove the vacuum hose from the vacuum hose clip.
3. Insert a thin flathead screwdriver at the point indicated by the arrow in
the figure, push th ...
Other materials:
Turbocharger Inspection [Mzr 2.3 Disi Turbo]
Compressor Wheel Inspection
1. Remove the turbocharger..
2. Visually inspect the compressor wheel from view A for the cracks, damage,
or bending on all the compressor wheel blades.
If there are any cracks or damage, replace the turbocharger..
NOTE:
If there is contact b ...
Clock Spring Inspection [Standard Deployment Control System]
1. Disconnect the negative battery cable..
2. Remove the driver–side air bag module..
3. Remove the steering wheel..
4. Remove the column cover.
5. Remove the clock spring..
6. Verify that the continuity is as indicated in the table.
If not as indicated in the table, replace the ...
B Pillar Lower Trim Removal/Installation
1. Remove the front scuff plate..
2. Remove the rear scuff plate..
3. Partially peel back the seaming welt.
4. Pull the B-pillar lower trim in the direction of the arrow (1), (2) shown
in the figure, detach tab A, pin B, pin C, clip D.
5. Remove the B-pillar lower trim in the direction ...
