Mazda 3 manuals

Mazda 3 Service Manual: Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]

Mazda 3 Service Manual / Brakes / General / Power Brake Unit Removal/Installation [Mzr 2.3 Disi Turbo]

CAUTION:

1. Remove the battery and battery tray..

2. Remove the master cylinder..

3. Loosen the brake pipe flare nuts as shown in the figure.


4. Move the brake pipes as shown in the figure.


5. Disconnect the steering shaft from the steering gear and linkage..

6. Remove in the order indicated in the table.

7. Remove the brake switch..

8. Install in the reverse order of removal.

9. After installation, inspect the brake pedal..



1

Vacuum hose

2

Joint pin

(See BRAKE PEDAL REMOVAL/INSTALLATION.)

3

Nut

4

Power brake unit

5

Gasket


Power Brake Unit Removal/Installation [Mzr 2.0, Skyactiv G 2.0, Mzr 2.5]
CAUTION: Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or ...

Vacuum Hose Removal/Installation [Mzr 2.0, Mzr 2.5]
1. Remove the battery and battery tray.. 2. Remove the vacuum hose from the vacuum hose clip. 3. Insert a thin flathead screwdriver at the point indicated by the arrow in the figure, push th ...

Other materials:

Joint Shaft Assembly [Skyactiv G 2.0]
1. Assemble in the order indicated in the table. 1 Dust cover . 2 Bearing . 3 Snap ring 4 Dust seal . 5 Joint shaft Dust Cover Assembly N ...

Recommendations for Shifting (for Vehicles without Gear Shift Indication)
Upshifting For normal acceleration, Mazda recommends these shift points: (U.S.A. and Canada) For cruising, Mazda recommends these shift points: (U.S.A. and Canada) Downshifting When you must slow down in heavy traffic or on a steep upgrade , downshift before the engine starts to ov ...

Brake Fluid Pressure Sensor Inspection
1. Switch the ignition to off. 2. Install the SSTs to the master cylinder (secondary side) as shown in the figure. NOTE: When installing the SST (49 D043 0A0) to the master cylinder, use a commercially available flare nut wrench (flare nut across flat 12 mm {0.47 in}). ...

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