Mazda 3 manuals

Mazda 3 Service Manual: Drive Shaft Removal/Installation

Mazda 3 Service Manual / Drivetrain / Driveline / Driveshafts / Drive Shaft Removal/Installation

CAUTION:

NOTE:

1. Remove the aerodynamic under cover No.2 and splash shield as a unit..

2. Drain the transaxle oil or ATF..

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.



1

ABS wheel-speed sensor

2

Locknut

(See WHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATION.)

3

Tie-rod end ball joint

.

4

Stabilizer control link upper nut

5

Dynamic damper

6

Brake hose clip

7

Front lower arm ball joint

.

8

Drive shaft

.

9

Drive shaft clip

.

10

Joint shaft clip

.


Drive Shaft Removal Note

1. Install a spare nut onto the drive shaft.

2. Tap the nut with a copper hammer and separate the drive shaft from the axle.


3. Separate the drive shaft from the wheel hub.

4. Separate the drive shaft (LH) from the transaxle using the SSTs

.


CAUTION:

5. Disconnect the drive shaft (RH) from the joint shaft by tapping the transaxle side outer ring with a brass bar and hammer.


6. Install the SST to the transaxle after the drive shaft is removed.


Drive Shaft Clip Installation Note

1. Install a new drive shaft clip to the clip groove at the end of the drive shaft with the clip opening facing upward.


2. After installation, measure the outer diameter.

Drive Shaft Installation Note

Left side

CAUTION:

1. Apply transaxle oil to the oil seal lip.

2. Apply grease (L2Y1 33247) to the wheel bearing inner race and drive shaft contact surface (Area A in figure).


3. Insert the drive shaft into the wheel hub.

4. Install the drive shaft to the transaxle.


5. After installation, pull the transaxle side outer ring forward to confirm that the drive shaft is securely held by the clip.

Right side

1. Install a new clip onto the joint shaft..

2. Apply grease (L2Y1 33247) to the wheel bearing inner race and drive shaft contact surface (Area A in figure).


3. Insert the drive shaft to the wheel hub.

4. Inspect the drive shaft and spline shown in the figure for grease.


5. Insert the drive shaft to the joint shaft.

6. After installation, pull the transaxle side outer ring forward to confirm that the drive shaft is securely held by the clip.

Front Lower Arm Ball Joint Installation Note

NOTE:

Drive Shaft Inspection
1. Inspect the connections for any looseness. If there is any malfunction, tighten or replace the applicable part. 2. Inspect the dust boot for damage and cracks. If there is ...

Joint Shaft Assembly [Mzr 2.0, Mzr 2.5 (MTX)]
1. Assemble in the order indicated in the table. 1 Bracket 2 Dust seal (RH) . 3 Bearing . 4 ...

Other materials:

Rear Door Speaker Inspection
1. Disconnect the negative battery cable.. 2. Remove the rear door trim.. 3. Remove the rear door speaker.. 4. Verify the resistance between the rear door speaker terminals. If not within the specification, replace the rear door speaker. Resistance Without Bose ...

Outer Mirror Garnish Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the outer mirror glass from the outer mirror.. 3. Pinch the end of the tab which is visible, and release the tab by pressing it toward the vehicle front (3 locations). 4. Grasp the upper side of the outer mirror garnish and remove it b ...

Evaporator Temperature Sensor Inspection [Full Auto Air Conditioner]
NOTE: Inspect the evaporator temperature sensor when it is installed to the A/C unit. 1. Set the fan speed MAX HI. 2. Set the temperature control at MAX COLD. 3. Set the RECIRCULATE mode. 4. Turn the A/C switch off. 5. Close all doors and windows. 6. Wait for 5 min. 7. D ...

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