Mazda 3 Service Manual: Judder Upon Torque Converter Clutch (TCC) Operation [Fw6 A EL]

Mazda 3 Service Manual / Drivetrain / Transmission/Transaxle / Automatic / Judder Upon Torque Converter Clutch (TCC) Operation [Fw6 A EL]


TROUBLESHOOTING ITEM	Judder upon torque converter clutch (TCC) operation
DESCRIPTION	Vehicle jolts when TCC is engaged.
POSSIBLE CAUSE	Signal malfunction APP sensor malfunction CKP sensor malfunction Poor GND Torque converter malfunction

TROUBLESHOOTING ITEM

Judder upon torque converter clutch (TCC) operation

DESCRIPTION

Vehicle jolts when TCC is engaged.

POSSIBLE CAUSE

Signal malfunction

APP sensor malfunction
CKP sensor malfunction

Poor GND
Torque converter malfunction

CAUTION:

Verify the malfunction symptom according to not only the PID value but also the symptom troubleshooting.

Related PIDs


Monitor item (Definition)	Unit/Condition	Condition/Specification (Reference)
APP	%	Accelerator pedal released: approx. 0 % Accelerator pedal depressed: approx. 100 %
RPM	RPM	Displays the engine speed

Diagnostic procedure


STEP	INSPECTION		ACTION
1	VERIFY MALFUNCTION SYMPTOM Is the malfunction symptom at the same level compared to a vehicle of the same model?	Yes	Symptom troubleshooting is completed.
1		No	Go to the next step.
2	INSPECT SIGNAL PARTS FOR MALFUNCTION Inspect the value at the following PCM PIDs using the M-MDS. (See ON-BOARD DIAGNOSTIC TEST [SKYACTIV-G 2.0].) APP (APP sensor) RPM (CKP sensor) Is there any malfunction?	Yes	Repair or replace any malfunctioning parts according to the inspection result.
2		No	Go to the next step.
3	VERIFY IF MALFUNCTION CAUSE IS TCM GND OR TORQUE CONVERTER Switch the ignition to off. Disconnect the TCM connector. Visually inspect for pin deformity, open circuit, or wiring harness non-insulation between TCM terminal 1B and body GND. Is there any malfunction?	Yes	Repair or replace any malfunctioning parts according to the inspection result.
3		No	Replace the automatic transaxle. (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [FW6A-EL].)

Joint Shaft Assembly [Mzr 2.5 (ATX)]

1. Assemble in the order indicated in the table. 1 Bracket 2 Bearing . 3 Dust seal (RH) . 4 ...

Key Interlock System Inspection

Key Interlock System Inspection 1. Switch the ignition to ON. 2. Perform the following procedures to inspect the key interlock system. If there is any malfunction, inspect the key interlock ...

Other materials:

Trunk Lid Opener Cable Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Front seat (LH)(See FRONT SEAT REMOVAL/INSTALLATION.) b. Front scuff plate (LH). c. Rear scuff plate. d. B-pillar lower trim. e. Rear seat cushion. f. Rear seat back. g. Tire house trim (LH). h. Trunk end ...

Operation
System triggering conditions The horn sounds intermittently and the hazard warning lights flash for about 30 seconds when the system is triggered by any one of the following: Unlocking a door with the key, door lock switch, or an inside door-lock knob. Forcing open a door, the hood or th ...

Air Fuel Ratio (A/F) Sensor Inspection [Mzr 2.0, Mzr 2.5]
A/F Sensor Inspection 1. Connect the M-MDS to the DLC-2. 2. Switch the ignition to ON. 3. Warm up the engine to normal operating temperature. 4. Access the following PIDs using the M-MDS.. VSS (Vehicle speed) RPM (Engine speed) O2S11 (A/F sensor output current) ...